AV Injection | Injection Moulding Logistics

Injection Moulding Logistics

AV Injection are dedicated to ensuring your injection moulded product is delivered to you on time, in the correct packaging and for the ordered quantity. 

• - 'Real Time' up to date logistics information is available on the spot.
• - Flexible supply: spot orders, schedules, JIT, ship to line/stock & kanbans.
• - Substantial warehouse, facility will allow us to hold stock pending call off.
• - You will be assigned an out of hours contact should the need arise.
• - Deliveries via own fleet of vehicles and trusted third parties when required.

We use a ‘real time’ data system that monitors every cycle of every machine and feeds it back into our centralised computer system. AV Injection also hosts a 28,000 square feet fully operational warehouse.

Located in East Midlands, UK. our tactical location, just off the M1 motorway with nearby freight Airports of East Midlands and Sheffield and Doncaster Robin Hood airports, we are positioned to deliver your product anywhere on the planet.

http://www.avinjection.co.uk/

AV Injection | Plastic Injection Moulding

Plastic Injection Moulding

AV Injection are the UK's premier Plastic Injection Moulding company; all our Injection Moulders are experts. 

We operate over 30 injection moulding machines on a 7 day shift system, our constant shift pattern enables us to produce plastic moulds weighing up to 6.5kg. 

There are many advantages having your plastic moulding produced in the UK, not the least that AV Injection are at the forefront of Plastic Injection Moulding research and development. The use of digital quality control systems minimises discrepancies between moulds, ensuring the production of high quality Plastic Injection Moulding.

What is Plastic Injection Moulding?

Plastic Injection Moulding is still one of the UK’s most popular manufacturing processes, even after over 50 years of comprehensive use. Plastic pellets are melted and injected into a pre-made mould, high pressured air is them pumped into the mould to ensure that the plastic has completely covered the entire cavity. After the plastic has cooled, the mould is removed to leave a prefect replica of the desired specification.

Benefits of our Plastic Injection Moulding

• - Plastic Injection Moulding size capability from less than a gram up to over 6kg.
• - 24 Hour maintenance ensuring negligible machine downtime.
• - All materials processed, including blends, filled, master batches and compounds.
• - Robots, conveyors and inserters allow for press side operations.

Visit our website for more information on our other services or to contact us!

Av Injection | Coca-Cola Case Study

Naturally we were excited when we received an inquiry from a Coca Cola licensed partner.

Whilst the project was simple, we produced the tool from our in house Tool Room, ensuring that the simple Coca Cola giant savings bottle top was 100% perfect.

Producing mass plastic injection moulded parts is simple provided that you are able to minimise the production cycle, which is hugely important in making our services not only quality competitive, but also price competitive. 

If you would like to discuss how we can help with your project please Contact Us.

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AV Injection | Testimonials

TESTIMONIALS

STEWART | GENERAL MANAGER | TRANSPORTATION ROLLING STOCK 
ELECTRONICS

Safe to say that AV Injection has once again maintained an outstanding delivery performance with no quality issues. Having managed to visit your site during the year I can also confirm that your facility is run to a very high standard which supports the above performance ongoing, please keep up the great work. Both your personal and your teams technical understanding of the manufacturing processes is world class together with your drive for extremely high standards and quality. Finally, may I take this opportunity to thank you for your ongoing support and wish you even further success during the 2016 financial year.

KELLY WINSTANLEY | SALES | BUILDING PRODUCT

Our Building Products company have used AV Injection for a number of years now, we would highly recommend their company as they have provided us with an excellent service and really care about their customers. They have catered for our individual needs and have been reliable and flexible at all times.  Delivery has always been prompt and the staff are welcoming are friendly to talk to.

We really appreciate, and expect to continue to have a long term relationship with AV Injection for years to come.

PETER HANNEN | MATERIALS MANAGER

AV Injection and our company have enjoyed an extremely sound supplier / customer relationship for many years. Our thanks go the team at AVI for their help, capability and professionalism over these mutually fruitful years. We wish them every success for the future.

CHRIS WILSON | MANAGING DIRECTOR

We continue to use AV Injection based on the services and quick response to our sometimes difficult requests for certain parts we ask them to manufacture. AV Injection have always provided our company with our requirements and never missed delivery dates or deadlines we have set. The quality of product produced is always excellent even though our demands are very high and cost element is crucial to our business. I have always found AV Injection a great solution to my problem. You have a great team of very good people who are never phased by our requirements from the first telephone call to the delivery of my products. If plastic injection moulding products are your need then may I suggest use AV Injection, look no further. Our Company have tried other more supposedly cost effective companies but have always been let down on product quality and delivery timescales.

ANDREW GILL | MANAGER MANUFACTURING OPERATIONS | ENFIELD PLANT

Sincere thanks to your team for the assistance you gave us recently when you moulded 

some plastic housings on our behalf, due to a tooling concern here at Enflied. The commitment you demonstrated enabled us to maintain continuity of supply to our customers, with no disruption at all. Please pass on our special thanks to Paul Hitchcock, Tony Lee and Lee Rate who co-ordinated the operation with my team.

Again, our sincere appreciation for your strong support.

INJECTION MOULD TOOLING PARTNER

I would like to take this opportunity to thank AV Injection and your team for the support with initial tool trails on tooling manufactured. The tools trails carried out at AV Injection plus the support and expertise offered by your team and your experience help both ourselves and our customer attain a production intent component in a timeframe which helps our company secure future business.

Your continuing support is appreciated.

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AV Injection | What We Do

What We Do

AV Injection primarily offer a service to produce plastic injection moulded parts for many applications in varying industries across the world to predetermined customer specifications. We offer a full service from tool design, prototyping, tool manufacture, tool trial, plastic injection moulding, parts printing and assembly if required. A fully operational warehouse with expert logistical solutions ensures a real and smooth vertical operation.

We have Plastic Injection Moulding machines varying from 50 tonnes to 1100 tonnes and have the specialist capability of twin and triple shot machinery i.e, we can make products containing two or three colours on a single moulding, at the same time.

The moulding capacity of our machinery varies from 85 grams of shot weight up to 6.2 Kilo's, so we have a large scope to manufacture the smallest item, right up to over six kilograms.

AV Injection use the latest technologies, with significant automation that includes three axis and six axis robots. Our robotics keep production cycles and production inefficiencies to a minimum, helping to achieve highly competitive pricing.

We also offer other services that extrusion profiles and corrugated tubing along with blow moulding for plastic bottle manufacture.

We also have our own on site Tool Room using lathes, milling, grinding, spark eroding which can deal with any tool breakdowns in a fast and efficient manor., eradicating long tooling breakdowns. The quality department are accredited with British standard BS EN ISO 9001:2008 certification. AV Injection also operate a zero landfill policy trying to recycle as much as possible and are working towards the environmental standards 1401. 

For more information or to discuss your project please Contact Us.

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AV Injection | Vehicle Barriers

Vehicle Barriers

Av Injection was approached to look at a solution in Plastic Injection Moulding using a raw material to make a vehicle barrier.

The material used has to be able to be Injection Moulded and at the same time be able to meet the customer high specification. The application is a barrier to stop vehicles driving into restricted areas. Test was carried out and can be seen on You Tube upon request.

The design of the mould was very important and the raw material were put to the test to withstand the extreme pressures and impact tests.

AV Injection were able to solve all the aspects of this project in finding the correct raw material, and getting the design of the mould tool to be able to produce a high quality part to meet the extreme impact forces needed.

To add to the service AV Injection were able to make the product with a very high standard outer surface finish.

For further information on any of our case studies or if you would like to discuss your project please Contact Us.

AV Injection | Plastic Parts Printing

Plastic Parts Printing

Our Plastic Parts Printing solutions can be utilised across a wide range of products, from Disney character plates and mugs, through to Bosch lawnmowers. If your Injection Moulded Parts needs Printing, Spraying, Chroming, Conditioning, Testing, Welding, Inserting or Assembling then we can do it. 

We have a fully equipped on site plastic parts print department capable of Tampo, Label, Foil and Silk Screen Printing and Offset 6 Colour Printing. We also house a Parts Assembly Department, and our expert and dedicated team, who perform varied operations including Ultrasonic Welding, Heat/Thread insertion of brass and steel inserts, assembly, test and pack out.

Our Plastic Parts Printing service also couples with our Parts Assembly, enabling your parts to be fitted or assembled. Test Rigs can be manufactured by our in house maintenance department to ensure 100% product perfection with zero defects.

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Av Injection | Injection Moulding Manufacturers

UK Injection Moulding Manufacturers

Based in the Midlands UK, AV Injection are the UK's leading Injection Moulding Manufacturers for a variety of industries. We are a leading Plastic Injection Moulding company with long established mould manufacturing relationships with many UK and International brands such as Aston Martin, Bosch and the BBC.

• - Over 30 years injection moulding manufacturing and design experience.
• - Established partnerships with local design houses.
• - Injection Mould Prototyping including SLA, SLS, FDM, CNC & Silicone - lead time from 2 days.
• - Pre production/Prototype tooling manufactured in as little as 2 weeks.
• - Plastic Injection Moulding 3D modelling can be provided so the feel of the idea can be seen, touched and tested.
• - Use of various CAD systems and Mould Flow analysing software that can show how your part can be produced.
• - In house Tool room can produce prototype tooling in short lead times to produce a fully working model.

As premier UK Injection Moulding Manufacturers, AV Injection enjoy significant experience and knowledge of most raw materials ensuring that our injection moulding manufacturing design process avoids costly errors through using incorrect or unsuitable materials. If required we can offer a full trial operation for customers and UK Toolmakers allowing clear views, results and problem solving.

Take look at our Website!

AV Injection | Injection Moulding Logistics

Injection Moulding Logistics

AV Injection are dedicated to ensuring your injection moulded product is delivered to you on time, in the correct packaging and for the ordered quantity. 

• - 'Real Time' up to date logistics information is available on the spot.
• - Flexible supply: spot orders, schedules, JIT, ship to line/stock & kanbans.
• - Substantial warehouse, facility will allow us to hold stock pending call off.
• - You will be assigned an out of hours contact should the need arise.
• - Deliveries via own fleet of vehicles and trusted third parties when required.

We use a ‘real time’ data system that monitors every cycle of every machine and feeds it back into our centralised computer system. AV Injection also hosts a 28,000 square feet fully operational warehouse.

Located in East Midlands, UK. our tactical location, just off the M1 motorway with nearby freight Airports of East Midlands and Sheffield and Doncaster Robin Hood airports, we are positioned to deliver your product anywhere on the planet.

http://www.avinjection.co.uk/

AV Injection | Zero Landfill Company

We are a Zero Landfill Company!

AV Injection is very proud to announce that they are a Zero Landfill Company. The Directors pride themselves in this fact and maintain ever effort to continue to Zero Landfill. Any plastic parts are regrind then reuse or sold on the external companies to be used to manufacture other parts. Cardboard and paper waste is recycle back into cardboard, metal cans and any metal work is sent away to be recycled locally. Waste oil is collected and recycled by an outside contractor turned into fuel or reused. Broken or waste pallets are repaired, reused or used as fuel. General waste is collected by local collected and sorted and distributed to local recycling plants.

All wastes collected by ICS vehicles are delivered in to our purpose built Recycling Centre in Mansfield Nottinghamshire, Once the vehicle has discharged its load the contents are checked and sorted by machine and by hand, Depending the types of material recovered will depend on its final destination, Wastes that are not recyclable are sent for Incineration, which in turn provides heat and power to Nottingham City Centre.

More information on our website.

AV Injection | Platic Parts Assembly

Over the past 10 years we have established and trained a dedicated team of operators in our Plastic Parts Assembly department. Plastic parts are generally assembled at press side either by one of our fully automated robots or by trained and dedicated press side labour.

• 1) Product picking, placing into packages as part of an accessories kit, labeling and boxing into correct quantity.
• 2) Assembly of products using hand held Pistol Drills.
• 3) Use off Ultrasonic Welding equipment.
• 4) Wiring of electrical products.
• 5) Testing of product by means of test rigs to ensure wiring and assembly is correct and fit for function.

We are proud to have several decades of experience in Plastic Parts Assembly, and equally as proud to retain many of clients such as Bosch. We are certain that our technical parts assembly has played a major role in retaining and attracting new global customers.

Below is a short summary of some of the Plastic Assembly work currently undertaken for Bosch Lawn and Garden.

• 1) Handles for Lawn Mowers, This involves the assembly of Plastic Parts using drills and testing by means of electrical test machines to ensure product is fit for function.
• 2) Motor Cover assembly of parts and wire looms and testing by means of electrical test machine.
• 3) Felling handle assembly.
• 4) Wire assembly of throttle cables for lawn mowers and electrical testing.
• 5) Ultrasonic Welding of back plates to wheels for lawn mowers.

If you would like to discuss how we could help with your project please Contact Us.

Av Injection | Injection Moulding Logistics

AV Injection are dedicated to ensuring your injection moulded product is delivered to you on time, in the correct packaging and for the ordered quantity. 

• - 'Real Time' up to date logistics information is available on the spot.
• - Flexible supply: spot orders, schedules, JIT, ship to line/stock & kanbans.
• - Substantial warehouse, facility will allow us to hold stock pending call off.
• - You will be assigned an out of hours contact should the need arise.
• - Deliveries via own fleet of vehicles and trusted third parties when required.

We use a ‘real time’ data system that monitors every cycle of every machine and feeds it back into our centralised computer system. AV Injection also hosts a 28,000 square feet fully operational warehouse.

Located in East Midlands, UK. our tactical location, just off the M1 motorway with nearby freight Airports of East Midlands and Sheffield and Doncaster Robin Hood airports, we are positioned to deliver your product anywhere on the planet.

If you would like to discuss how we may help with your project please Contact Us.

Case Study | Bosch

AV injection purchased a Billion 1000 tonne Injection Moulding machine to be able to Injection mould a product for Bosch.
The Billion Injection Moulding machine that we use allows precise controls on injection speeds, pressure and temperatures, which are needed to produce detailed quality products.

AV Injection used a servo controlled robot to release the part from the mould and place onto a conveyor system. The servo motors give very accurate movements needed to remove this part from the mould tool. We then ensure that the component parts coming off the mould are well within the tolerance levels.
From this  position a three station rig was manufactured to hold the component in place. This rig had several locking toggle clamps that were set to very precise tolerances to keep the product flat.  After the original design was manufactured, a major modification was added to speed up the cycle time of the machine.
A series of cooling air fans were added below the three stations decreasing the cooling time so the product could be removed from the jig quicker, hence the cycle time improved dramatically. Sensors were fitted along with a programmable logic controller, programmed so only finished products could be released from the jig units.
If you would to discuss how we can help with your project please Contact Us.

AV Injection | Plastic Parts Assembly

Over the past 10 years we have established and trained a dedicated team of operators in our Plastic Parts Assembly department. Plastic parts are generally assembled at press side either by one of our fully automated robots or by trained and dedicated press side labour.

• 1) Product picking, placing into packages as part of an accessories kit, labeling and boxing into correct quantity.
• 2) Assembly of products using hand held Pistol Drills.
• 3) Use off Ultrasonic Welding equipment.
• 4) Wiring of electrical products.
• 5) Testing of product by means of test rigs to ensure wiring and assembly is correct and fit for function.

We are proud to have several decades of experience in Plastic Parts Assembly, and equally as proud to retain many of clients such as Bosch. We are certain that our technical parts assembly has played a major role in retaining and attracting new global customers.

Below is a short summary of some of the Plastic Assembly work currently undertaken for Bosch Lawn and Garden.

• 1) Handles for Lawn Mowers, This involves the assembly of Plastic Parts using drills and testing by means of electrical test machines to ensure product is fit for function.
• 2) Motor Cover assembly of parts and wire looms and testing by means of electrical test machine.
• 3) Felling handle assembly.
• 4) Wire assembly of throttle cables for lawn mowers and electrical testing.
• 5) Ultrasonic Welding of back plates to wheels for lawn mowers.

If you would like to discuss how we could help with your project please Contact Us.

Services | Injection Moulding

UK Injection Moulding Manufacturers

Based in the Midlands UK, AV Injection are the UK's leading Injection Moulding Manufacturers for a variety of industries. We are a leading Plastic Injection Moulding company with long established mould manufacturing relationships with many UK and International brands such as Aston Martin, Bosch and the BBC.

• 
  
• 
  
• - Over 30 years injection moulding manufacturing and design experience.
• - Established partnerships with local design houses.
• - Injection Mould Prototyping including SLA, SLS, FDM, CNC & Silicone - lead time from 2 days.
• - Pre production/Prototype tooling manufactured in as little as 2 weeks.
• - Plastic Injection Moulding 3D modelling can be provided so the feel of the idea can be seen, touched and tested.
• - Use of various CAD systems and Mould Flow analysing software that can show how your part can be produced.
• - In house Tool room can produce prototype tooling in short lead times to produce a fully working model.

As premier UK Injection Moulding Manufacturers, AV Injection enjoy significant experience and knowledge of most raw materials ensuring that our injection moulding manufacturing design process avoids costly errors through using incorrect or unsuitable materials. If required we can offer a full trial operation for customers and UK Toolmakers allowing clear views, results and problem solving.

If you would like to discuss how AV Injection, premier UK Injection Moulding Manufacturers, could help with your injection moulding manufacturing project please Contact Us.

AV Injection | Hello From AV Injection

Introduction from AV Injection Limited View this email in your browser

Hello From AV Injection by Kevin Youens - Sales Manager AV Injection are a plastic injection moulder based in the Midlands, supplying mouldings from 33 machines up to 6kg in shot weight. Also offering additional services such as printing, welding, extrusion & assembly. We supply a vast range of industries from all over the UK & Europe. We are able to offer a complete package from support at the earliest design & concept stages through to full production and assembly.We have our own tool room as well as established relationships with Local, European & Far Eastern Toolmakers. AV offer an excellent service at competitive rates and would be very grateful to quote for any new or existing mouldings, quotes are normally turned round in a 48 hour period. Therefore should you have projects for plastic automated storage and retrieval containers, A Logistic Supply Chain Distribution Tray or any other type of plastic component needing a production quotation. Please feel free to contact myself on 07739 748734 , or e-mail me at kyouens@avinjection.co.uk and I will gladly discuss your next requirement with you and the possible solutions AV Injection could offer. AV Injection can also offer in addition through our sister company Tech Tube Ltd, blow moulded products and all types of extrusion profiles in small and large volume orders . For more information visit our website www.avinjection.co.uk I look forward to be hearing from you soon.

One of Many Billion Plastic Injection Machines Injection Moulding Tooling - Testing

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New Machine - Quality Control Investment | AV Injection

New Plastic Injection Moulding Machine

AV Injection have added yet another Billion H775/200 high performance Plastic Injection Moulding machine to expand AV Injection's state of the art range of machines. This addition now brings our range of plastic injection moulding machines to 34, with the capacity to mould up to 6.2 kg in material. Billion machinery is our machine brand of choice because Billion machines allow full control in a close loop microprocessor system on all the machine movements. This process allows precision tooling for our customers products as we can use the minimum amount of pressure, temperature and speed whilst continuing to produce the highest quality products for our customers.

Manufacturing Products Quality Control Investment

AV injection have invested into the latest technology in Manufacturing Products Quality Control by using vision systems to detect any faulty products and flagging them up before they are received by the customer. The vision system picks up any discrepancies’ between a pre loaded perfect moulding and comparing it to the newly produced mouldings. This system works in milliseconds and rules out any human error or misjudgement.

Click here to go to AV Injection Website