Services | Injection Moulding

UK Injection Moulding Manufacturers

Based in the Midlands UK, AV Injection are the UK's leading Injection Moulding Manufacturers for a variety of industries. We are a leading Plastic Injection Moulding company with long established mould manufacturing relationships with many UK and International brands such as Aston Martin, Bosch and the BBC.

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• - Over 30 years injection moulding manufacturing and design experience.
• - Established partnerships with local design houses.
• - Injection Mould Prototyping including SLA, SLS, FDM, CNC & Silicone - lead time from 2 days.
• - Pre production/Prototype tooling manufactured in as little as 2 weeks.
• - Plastic Injection Moulding 3D modelling can be provided so the feel of the idea can be seen, touched and tested.
• - Use of various CAD systems and Mould Flow analysing software that can show how your part can be produced.
• - In house Tool room can produce prototype tooling in short lead times to produce a fully working model.

As premier UK Injection Moulding Manufacturers, AV Injection enjoy significant experience and knowledge of most raw materials ensuring that our injection moulding manufacturing design process avoids costly errors through using incorrect or unsuitable materials. If required we can offer a full trial operation for customers and UK Toolmakers allowing clear views, results and problem solving.

If you would like to discuss how AV Injection, premier UK Injection Moulding Manufacturers, could help with your injection moulding manufacturing project please Contact Us.

AV Injection | Hello From AV Injection

Introduction from AV Injection Limited View this email in your browser

Hello From AV Injection by Kevin Youens - Sales Manager AV Injection are a plastic injection moulder based in the Midlands, supplying mouldings from 33 machines up to 6kg in shot weight. Also offering additional services such as printing, welding, extrusion & assembly. We supply a vast range of industries from all over the UK & Europe. We are able to offer a complete package from support at the earliest design & concept stages through to full production and assembly.We have our own tool room as well as established relationships with Local, European & Far Eastern Toolmakers. AV offer an excellent service at competitive rates and would be very grateful to quote for any new or existing mouldings, quotes are normally turned round in a 48 hour period. Therefore should you have projects for plastic automated storage and retrieval containers, A Logistic Supply Chain Distribution Tray or any other type of plastic component needing a production quotation. Please feel free to contact myself on 07739 748734 , or e-mail me at kyouens@avinjection.co.uk and I will gladly discuss your next requirement with you and the possible solutions AV Injection could offer. AV Injection can also offer in addition through our sister company Tech Tube Ltd, blow moulded products and all types of extrusion profiles in small and large volume orders . For more information visit our website www.avinjection.co.uk I look forward to be hearing from you soon.

One of Many Billion Plastic Injection Machines Injection Moulding Tooling - Testing

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New Machine - Quality Control Investment | AV Injection

New Plastic Injection Moulding Machine

AV Injection have added yet another Billion H775/200 high performance Plastic Injection Moulding machine to expand AV Injection's state of the art range of machines. This addition now brings our range of plastic injection moulding machines to 34, with the capacity to mould up to 6.2 kg in material. Billion machinery is our machine brand of choice because Billion machines allow full control in a close loop microprocessor system on all the machine movements. This process allows precision tooling for our customers products as we can use the minimum amount of pressure, temperature and speed whilst continuing to produce the highest quality products for our customers.

Manufacturing Products Quality Control Investment

AV injection have invested into the latest technology in Manufacturing Products Quality Control by using vision systems to detect any faulty products and flagging them up before they are received by the customer. The vision system picks up any discrepancies’ between a pre loaded perfect moulding and comparing it to the newly produced mouldings. This system works in milliseconds and rules out any human error or misjudgement.

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Case Study | BT

British Telecom came to AV Injection for sampling, when we initially opened the tool we noticed that there was a heavy burn stain on the fixed half texture, this sort of stain is visible on the show face of the component. To solve the problem the fixed half was sent away to have a light sand blast to bring back a fresh clean finish to the grain and texture.

                        
                                                

Do the parts consistently match the customers NEW approved sample? Has the burn mark on the tool face shown any signs of reappearing? And finally does it require any further venting etc. At the end of the production run, the tool was signed off, and a setting sheet was filled out so the exact settings can be used next time.

If you would like to discuss how we can help with your project please Contact Us.

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Case Study | Land Rover

This high tech Landrover tool came to AV Injection for initial tool trailing, the tool consisted of two hydraulic side actions/cores, one mechanical core, ten drop hot runner manifold, with a total tool weight of 6.3 tonne.

On initial start up it was apparent that there was a gate in-balance, as one impression was only 80% full. We removed the tool and re-checked the probe heights in relation to condition, seating and height position. We found that on tip was 15,000th too far forward, which restricted material flow to the cavity during the injection phase, which we corrected.

Landrover was on site during the trial and highlighted a slight gas / last point of fill which they wanted improving. We improved this by reducing lock, introducing injection profile, switching over to second stage earlier. We produced 30 samples and for Landrover for them to take away and test , all parts fitted correctly passing their stringent quality control, and we were delighted when we were commissioned for the full production run for the initial pilot build.

If you would like to discuss how we can help with your project please Contact Us.

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Case Study | BBC

We were approached to design a mould tool from the BBC to make a Balloon Knotter component for a very special TV programme, Tomorrows World and one of the presenters was Raymond Burke? The project had to be kept under cover, no one was to know what the component was to be used for, as a consequence confidentiality agreements (now expired) were signed. 

We made the mould tool for the Balloon Knotter in our in house Tool Room tested it and handed over the completed project to the Tomorrows World team at the BBC.

Finally the show aired and as usual Raymond Burke presented and introduce several items and asked the live audience and viewers what they thought the items were used for? No one guessed correctly that the very very secretive product was in fact just a Balloon Knotter!

If you would like discuss how we can help with your project please Contact Us.

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