AV Injection | Vehicle Barriers

Vehicle Barriers

Av Injection was approached to look at a solution in Plastic Injection Moulding using a raw material to make a vehicle barrier.

The material used has to be able to be Injection Moulded and at the same time be able to meet the customer high specification. The application is a barrier to stop vehicles driving into restricted areas. Test was carried out and can be seen on You Tube upon request.

The design of the mould was very important and the raw material were put to the test to withstand the extreme pressures and impact tests.

AV Injection were able to solve all the aspects of this project in finding the correct raw material, and getting the design of the mould tool to be able to produce a high quality part to meet the extreme impact forces needed.

To add to the service AV Injection were able to make the product with a very high standard outer surface finish.

For further information on any of our case studies or if you would like to discuss your project please Contact Us.

AV Injection | Plastic Parts Printing

Plastic Parts Printing

Our Plastic Parts Printing solutions can be utilised across a wide range of products, from Disney character plates and mugs, through to Bosch lawnmowers. If your Injection Moulded Parts needs Printing, Spraying, Chroming, Conditioning, Testing, Welding, Inserting or Assembling then we can do it. 

We have a fully equipped on site plastic parts print department capable of Tampo, Label, Foil and Silk Screen Printing and Offset 6 Colour Printing. We also house a Parts Assembly Department, and our expert and dedicated team, who perform varied operations including Ultrasonic Welding, Heat/Thread insertion of brass and steel inserts, assembly, test and pack out.

Our Plastic Parts Printing service also couples with our Parts Assembly, enabling your parts to be fitted or assembled. Test Rigs can be manufactured by our in house maintenance department to ensure 100% product perfection with zero defects.

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Av Injection | Injection Moulding Manufacturers

UK Injection Moulding Manufacturers

Based in the Midlands UK, AV Injection are the UK's leading Injection Moulding Manufacturers for a variety of industries. We are a leading Plastic Injection Moulding company with long established mould manufacturing relationships with many UK and International brands such as Aston Martin, Bosch and the BBC.

• - Over 30 years injection moulding manufacturing and design experience.
• - Established partnerships with local design houses.
• - Injection Mould Prototyping including SLA, SLS, FDM, CNC & Silicone - lead time from 2 days.
• - Pre production/Prototype tooling manufactured in as little as 2 weeks.
• - Plastic Injection Moulding 3D modelling can be provided so the feel of the idea can be seen, touched and tested.
• - Use of various CAD systems and Mould Flow analysing software that can show how your part can be produced.
• - In house Tool room can produce prototype tooling in short lead times to produce a fully working model.

As premier UK Injection Moulding Manufacturers, AV Injection enjoy significant experience and knowledge of most raw materials ensuring that our injection moulding manufacturing design process avoids costly errors through using incorrect or unsuitable materials. If required we can offer a full trial operation for customers and UK Toolmakers allowing clear views, results and problem solving.

Take look at our Website!

AV Injection | Injection Moulding Logistics

Injection Moulding Logistics

AV Injection are dedicated to ensuring your injection moulded product is delivered to you on time, in the correct packaging and for the ordered quantity. 

• - 'Real Time' up to date logistics information is available on the spot.
• - Flexible supply: spot orders, schedules, JIT, ship to line/stock & kanbans.
• - Substantial warehouse, facility will allow us to hold stock pending call off.
• - You will be assigned an out of hours contact should the need arise.
• - Deliveries via own fleet of vehicles and trusted third parties when required.

We use a ‘real time’ data system that monitors every cycle of every machine and feeds it back into our centralised computer system. AV Injection also hosts a 28,000 square feet fully operational warehouse.

Located in East Midlands, UK. our tactical location, just off the M1 motorway with nearby freight Airports of East Midlands and Sheffield and Doncaster Robin Hood airports, we are positioned to deliver your product anywhere on the planet.

http://www.avinjection.co.uk/

AV Injection | Zero Landfill Company

We are a Zero Landfill Company!

AV Injection is very proud to announce that they are a Zero Landfill Company. The Directors pride themselves in this fact and maintain ever effort to continue to Zero Landfill. Any plastic parts are regrind then reuse or sold on the external companies to be used to manufacture other parts. Cardboard and paper waste is recycle back into cardboard, metal cans and any metal work is sent away to be recycled locally. Waste oil is collected and recycled by an outside contractor turned into fuel or reused. Broken or waste pallets are repaired, reused or used as fuel. General waste is collected by local collected and sorted and distributed to local recycling plants.

All wastes collected by ICS vehicles are delivered in to our purpose built Recycling Centre in Mansfield Nottinghamshire, Once the vehicle has discharged its load the contents are checked and sorted by machine and by hand, Depending the types of material recovered will depend on its final destination, Wastes that are not recyclable are sent for Incineration, which in turn provides heat and power to Nottingham City Centre.

More information on our website.

AV Injection | Platic Parts Assembly

Over the past 10 years we have established and trained a dedicated team of operators in our Plastic Parts Assembly department. Plastic parts are generally assembled at press side either by one of our fully automated robots or by trained and dedicated press side labour.

• 1) Product picking, placing into packages as part of an accessories kit, labeling and boxing into correct quantity.
• 2) Assembly of products using hand held Pistol Drills.
• 3) Use off Ultrasonic Welding equipment.
• 4) Wiring of electrical products.
• 5) Testing of product by means of test rigs to ensure wiring and assembly is correct and fit for function.

We are proud to have several decades of experience in Plastic Parts Assembly, and equally as proud to retain many of clients such as Bosch. We are certain that our technical parts assembly has played a major role in retaining and attracting new global customers.

Below is a short summary of some of the Plastic Assembly work currently undertaken for Bosch Lawn and Garden.

• 1) Handles for Lawn Mowers, This involves the assembly of Plastic Parts using drills and testing by means of electrical test machines to ensure product is fit for function.
• 2) Motor Cover assembly of parts and wire looms and testing by means of electrical test machine.
• 3) Felling handle assembly.
• 4) Wire assembly of throttle cables for lawn mowers and electrical testing.
• 5) Ultrasonic Welding of back plates to wheels for lawn mowers.

If you would like to discuss how we could help with your project please Contact Us.

Av Injection | Injection Moulding Logistics

AV Injection are dedicated to ensuring your injection moulded product is delivered to you on time, in the correct packaging and for the ordered quantity. 

• - 'Real Time' up to date logistics information is available on the spot.
• - Flexible supply: spot orders, schedules, JIT, ship to line/stock & kanbans.
• - Substantial warehouse, facility will allow us to hold stock pending call off.
• - You will be assigned an out of hours contact should the need arise.
• - Deliveries via own fleet of vehicles and trusted third parties when required.

We use a ‘real time’ data system that monitors every cycle of every machine and feeds it back into our centralised computer system. AV Injection also hosts a 28,000 square feet fully operational warehouse.

Located in East Midlands, UK. our tactical location, just off the M1 motorway with nearby freight Airports of East Midlands and Sheffield and Doncaster Robin Hood airports, we are positioned to deliver your product anywhere on the planet.

If you would like to discuss how we may help with your project please Contact Us.

Case Study | Bosch

AV injection purchased a Billion 1000 tonne Injection Moulding machine to be able to Injection mould a product for Bosch.
The Billion Injection Moulding machine that we use allows precise controls on injection speeds, pressure and temperatures, which are needed to produce detailed quality products.

AV Injection used a servo controlled robot to release the part from the mould and place onto a conveyor system. The servo motors give very accurate movements needed to remove this part from the mould tool. We then ensure that the component parts coming off the mould are well within the tolerance levels.
From this  position a three station rig was manufactured to hold the component in place. This rig had several locking toggle clamps that were set to very precise tolerances to keep the product flat.  After the original design was manufactured, a major modification was added to speed up the cycle time of the machine.
A series of cooling air fans were added below the three stations decreasing the cooling time so the product could be removed from the jig quicker, hence the cycle time improved dramatically. Sensors were fitted along with a programmable logic controller, programmed so only finished products could be released from the jig units.
If you would to discuss how we can help with your project please Contact Us.

AV Injection | Plastic Parts Assembly

Over the past 10 years we have established and trained a dedicated team of operators in our Plastic Parts Assembly department. Plastic parts are generally assembled at press side either by one of our fully automated robots or by trained and dedicated press side labour.

• 1) Product picking, placing into packages as part of an accessories kit, labeling and boxing into correct quantity.
• 2) Assembly of products using hand held Pistol Drills.
• 3) Use off Ultrasonic Welding equipment.
• 4) Wiring of electrical products.
• 5) Testing of product by means of test rigs to ensure wiring and assembly is correct and fit for function.

We are proud to have several decades of experience in Plastic Parts Assembly, and equally as proud to retain many of clients such as Bosch. We are certain that our technical parts assembly has played a major role in retaining and attracting new global customers.

Below is a short summary of some of the Plastic Assembly work currently undertaken for Bosch Lawn and Garden.

• 1) Handles for Lawn Mowers, This involves the assembly of Plastic Parts using drills and testing by means of electrical test machines to ensure product is fit for function.
• 2) Motor Cover assembly of parts and wire looms and testing by means of electrical test machine.
• 3) Felling handle assembly.
• 4) Wire assembly of throttle cables for lawn mowers and electrical testing.
• 5) Ultrasonic Welding of back plates to wheels for lawn mowers.

If you would like to discuss how we could help with your project please Contact Us.